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XZ1000A Trenchless Horizontal Direction

Max Rotation Torque 35000/43000 N.m
Engine Power 264 Kw
Max Push&pull Force 1000 kN
Suitable Pipe Size 114/127mm*6m
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Technical specification

Product model: XZ1000A trenchless horizontal direction
 
XZ1000A 
 trenchless horizontal direction is one-piece and full-drive horizontal directional drilling machine. The machine adopts the electro-hydraulic proportional control, load sensitive control, a number of advanced control technology and the company's proprietary technology. The main performance parameters and the  control technology have reached the international advanced level. The main components such as hydraulic system choose the international brand-name products with the high reliability.
 
1. The highlights
1. Using energy-saving circuit and load sensitive control and electrohydraulic proportional control, several advanced control technology. Those technology saves energy and reduces consumption. The operation is flexible and comfortable.
2. The gear and rack push and pull, which is stable, reliable. Power head spindle floating improve the service life of drill pipe thread.
3. PE pipe elastic equilibrium release technology and effectively prevent the damage of equipment from back drag pipeline reaction and improve the equipment reliability of construction.
4. Line control proportion of walking system ensures the security of the walk.
5. Mud flow shift can realize the stepless speed regulation system, which saves the mud and reduce the pollution.
6. The 45°rotating cabin can be realized, which can improve operation comfort.

2. The introduction of technology

1. Chassis

XZ1000A adopts the steel tracks and venue with the strong adaptability and high reliability. Import walking speed reducer is stable and reliable.


Track length 3930mm
Track outside width 2900mm
Track width 500mm
Wheel base 3165mm
The number of roller 7 units * 2
Walking reducer TM30VD * 2
Driving force 170 kN
Gradability 30%
Walking speed 2.5 km/h
The total weight 23T


2. The engine system

Choosing Cummins turbo engine. It is powerful. Meeting the China's second stage emission standards.


Engine type  6LTAA8.9-C360
Rated power 264kW
Max. torque 1400 N•m /(1400r/min)
Rated speed 2200 r/min
Standard Second stage
Main engine fuel tank volume 425L

 
3. The hydraulic system

Using the load sensitive control and electro-hydraulic proportional control and several advanced control technology. The imported components are reliable in quality.


Power head rotation system
Rotation pump Rexroth  A11VO145
Pressure 320bar
Push and pull valve AMCA  APV-22
Motor Rexroth  A6VM107×2
Power head push and pull system
Push and pull pump  Rexroth  A11VO145
Pressure 320bar
Motor Rexroth  A6VM107×4
Push and pull valve AMCA APV-22
The hydraulic oil tank volume 750L


4. The electrical system

Equipped with electric starter button, fuse box, power master switch.
In view of the horizontal directional drilling construction technology, the application of advanced control technology can optimize the display position in the instrument. Using the large instrument is easy to observe. Walking-wire control can realize stepless speed regulation. It is convenient to  operate. Engine speed, water temperature, oil pressure, hydraulic oil temperature, oil filter, power head limit alarm parameters can monitor and effectively protect the security of the machine.


System voltage DC24V
Controller TTC60
Push and pull rotation handle Sauer MCH22

 
5. Drill stand

Equipped with the identity of the welded drill, which can adapt to the 6m drill stand. It is convenient to operate. Drill sliding is driven by oil cylinder and it is convenient to adjust..


Drill sliding distance 2500mm
Drill stand Angle adjustment 10~18°

 
6.Power head

The drilling machine can finish the action of push and pull through the gear and rack. Power head floating mandrel device can effectively protect the drill pipe thread. The variable motor can achieve high-speed push-pull. The size of push an pull can be adjusted according to the requirements of the construction of inorganic, which can protect the drill pipe.


Max. push and pull force 1000kN
Max. push and pull speed 35m/min
Max. rotating torque 35000/43000N.m
Max. Rotating speed 120/100r/min
Max. walking distance 7000mm
Reducer  Bonfiglioli  309L2/ Brevini  EL1572

 
7. Vice

Equipped with powerful shackle vice, the front and rear vice can relatively slip. It is easy to maintenance and replace the saber tooth.


Shackle torque 54000N•m
The rear vice rotation angle 22.6°

 
8. Slurry pump

Equipped with large flow slurry pump, which can provide strong, big flow slurry for construction and guarantee the smooth construction, construction. It can be stepless regulating mud pump flow, which can provide better operating experience.


Maximum rate of flow 600L/min
Maximum slurry pressure 100bar

 
9. Cabin

Equipped with air conditioning, rotating control cab, adjustable seats, which can greatly improve the operation comfort level of drilling rig, interior lights, windshield wipers. The front glass can be doubled. The console with all kinds of instrument and control handle is very suitable for operation.


Cabin width 1000mm
The bridge rotation angle 45°
Air conditioning refrigerating capacity 4600W
Air conditioning system of heat 5000W

 
10. Lorry-mounted crane

Random configuration: 2 t lorry crane. It is stable and convenient to operate according to the  manual.

Maximum lifting weight 2T
Maximum working range 5.67m
Maximum lifting moment 4t•m

 
11. Drill pipe

Our company can provide the host with the reliable performance, stable quality, efficient construction drill pipe, drill, which provide strong guarantee for the host construction safety. Host form a complete set of drill pipe, drill specifications are as follows:


Name Type Specification Remarks
 Drill pipr Welding(S135) ï¿ 114mm×6m NC46 clasp
ï¿ 127mm×6m NC50 clasp
 
 
 
 
 
 
 
 
Drilling tools
 
 
 
 
 
 
 
Back expansion device
 
 
Squeeze expanding
ï¿ 450mm  
 
 
 
 
 
 
XCMG
ï¿ 600mm
ï¿ 750mm
ï¿ 900mm
ï¿ 1050mm
ï¿ 1200mm
 
 
Channel impeller
ï¿ 450mm
ï¿ 600mm
ï¿ 750mm
ï¿ 900mm
ï¿ 1050mm
ï¿ 1200mm
ï¿ 1300mm
 
 
 
Accessories
Pilot guide bit 114/127
Guiding plate 114/127
Male pull head 114/127
Female pull head 114/127
Transfer case 150T
 Short sub 114/127
Slurry system Slurry mixing system 5M3 XCMG
 
Instrument
Exploratory apparatus F5 DCI
Gemdale 600 Gemdale
Gemdale 700
Detecting instrument 8000 Sherardia

 
3. The main technical parameters


Item Unit Quality
Engine Producer   Cummins
Type   6LTAA8.9-C360
Rated power kW/ rpm 264 / 2200
Push and pull Type    Gear and rack type
Biggest drag/feed force kN 1000/1000
Power head speed m/min 0~35
Rotary Type   Double motor drive reducer
Power head maximum torque N.m 35000/43000
Power head rotation speed r/min 100
Drill stand Diameter mm Φ114/φ127
Length(single) mm 6000
Adjustable angle ° 10~18
Walking drive Type   Steel crawler self-propelled
Walking speed km/h 2.5
Slurry pump The rate of flow L/min 600
Dimension mm 11500×2900×3000
Weight t 23

 
4. The main component configuration


Engine Dongfeng cummins
Main pump Rexroth
 Auxiliary pump Changyuan Hefei
Push and pull valve AMCA
Hand shank SAUER
Controller Rexroth
Power head motor Rexroth
Power head reducer Bonfiglioli/Brevini
Power head bearing ZWZ
Walking motor and reducer Doosan
Lorry-mounted crane XCMG
Track Xianning

 
5. The machine appearance and transportation
XZ1000A trenchless horizontal direction 1XZ1000A trenchless horizontal direction 2
 


Item Parameters
Length 11500mm
Weight 2900mm
Height 3000mm

 
6. The documents

XZ1000A horizontal directional drilling machine technical documents as the following:
Product certificate
Product specification
The engine maintenance manual
Engineering vehicle air conditioning general specification
Lorry-mounted crane operation instructions and maintenance manual
Mud pump maintenance manual (Option)
Packing list (Including wearing parts and spare parts list, the accessory tools list)

Photos


XZ1000A trenchless horizontal direction

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